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I cannot speak at all to what you are trying to do with any authority whatsoever. Looking at it from just working with thin acrylic in other projects I would think that a hole saw would be a better way to go. My gut would try high rpm and slow going through. Let the the teeth eat away the plastic almost on its own. But I know not of what I speak. LOL.

I'm curious what the goal of the project is? Seriously, maybe you're up to something I would be interested in knowing about.
 

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I've got nothing else but kinda hoped that jumping in would get the ball rolling. Sounds like a neat plan. Post up pics when you are done.

How thick is the acrylic? Perhaps there are other places to search for good information on drilling acrylic.

quick Duckduckgo search
https://www.wikihow.com/Drill-Plexiglass
https://www.ehow.com/how_5761248_drill- ... sheet.html
(warns about not going to fast - see shows what I know)
(old Joey video from the DIY King).

See if any of that helps you further down the road.
 
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