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I thought I would share the process of creating a 20gal long paludarium (half land/half water) since I am going about it a different way then most of the tanks I have seen. This is also the first time I have undertaken such a project, feedback is welcome!
I decided to create a removable planter box and removable background in the tank. This way, If I dont like it, or I need to do a thorough cleaning, the entire tank can be taken apart.
My first step was to cut the lexan and silicone it together to create the box.
I started out by cutting out the design of the bottom and then bending the front to fit using a heat gun and a lot of patience. After that was attached, I cut out the side and back and siliconed everything together. I cut an extra piece of lexan to act as a sort of waterfall. If you look at the picture, you see a cutout in the back left corner where the filter goes. This sits higher than the rest of the box so that the water can flow down the waterfall. In retrospect, I should have bent the front, attached the sides, then cut out the bottom to match. Bending lexan is not too difficult, but I gave it too complex a shape to be easily done. If you look closely, on the right hand side, you can see a crack from when I tried to push things a little too quickly.
The next step was to test for leaks and patch as necessary. This was the tricky part, as it took almost a full week of testing and siliconing until it could finally hold water. A good note is to be a generous as possible with the silicone, if you try to skimp, its not going to work, it doesnt matter how bad it looks, just as long as it functions. Everything will be covered up later.
After the tank "passed" I siliconed a few pieces of flat slate to the sides that would be visible in the tank (the tank sits in a corner, so the left and back are blocked from view, this is the "ugly side" of the tank). Once the rocks were secure, I filled in the gaps, and covered the top edge as well as the waterfall with greatstuff insulating foam. I needed to do two passes over the waterfall to build up the outer edges, as the wet greatstuff kept flopping over. Once that dried, I covered it with a layer of silicone by spreading it out with a gloved hand. I pressed dry peat moss into the silicone to try and cover everything up. After a few hours, I brush off the excess peat, apply more silicone to the bare spots, and press in more peat.
So, thats the step that I am at. Hopefully I can get the rest of the greatstuff covered with silicone and peat by the end of the day, and I can start letting it cure.
The rest of my plans are to complete the box, and plant it, once that goes into the tank, I will start working on my removable background.[/url]
I decided to create a removable planter box and removable background in the tank. This way, If I dont like it, or I need to do a thorough cleaning, the entire tank can be taken apart.
My first step was to cut the lexan and silicone it together to create the box.

I started out by cutting out the design of the bottom and then bending the front to fit using a heat gun and a lot of patience. After that was attached, I cut out the side and back and siliconed everything together. I cut an extra piece of lexan to act as a sort of waterfall. If you look at the picture, you see a cutout in the back left corner where the filter goes. This sits higher than the rest of the box so that the water can flow down the waterfall. In retrospect, I should have bent the front, attached the sides, then cut out the bottom to match. Bending lexan is not too difficult, but I gave it too complex a shape to be easily done. If you look closely, on the right hand side, you can see a crack from when I tried to push things a little too quickly.
The next step was to test for leaks and patch as necessary. This was the tricky part, as it took almost a full week of testing and siliconing until it could finally hold water. A good note is to be a generous as possible with the silicone, if you try to skimp, its not going to work, it doesnt matter how bad it looks, just as long as it functions. Everything will be covered up later.
After the tank "passed" I siliconed a few pieces of flat slate to the sides that would be visible in the tank (the tank sits in a corner, so the left and back are blocked from view, this is the "ugly side" of the tank). Once the rocks were secure, I filled in the gaps, and covered the top edge as well as the waterfall with greatstuff insulating foam. I needed to do two passes over the waterfall to build up the outer edges, as the wet greatstuff kept flopping over. Once that dried, I covered it with a layer of silicone by spreading it out with a gloved hand. I pressed dry peat moss into the silicone to try and cover everything up. After a few hours, I brush off the excess peat, apply more silicone to the bare spots, and press in more peat.

So, thats the step that I am at. Hopefully I can get the rest of the greatstuff covered with silicone and peat by the end of the day, and I can start letting it cure.
The rest of my plans are to complete the box, and plant it, once that goes into the tank, I will start working on my removable background.[/url]